Forging

At Metal Cast Engineering, we specialize in forging high-quality components that are engineered for exceptional strength, reliability, and performance. Our forging capabilities cater to industries such as automotive, aerospace, heavy machinery, and industrial equipment, where components must withstand the harshest conditions and maintain top-tier performance.

Range & Capacity

We offer a broad range of forging services to meet your specific needs, from small, intricate components to larger, high-performance parts. Our facilities are equipped with advanced tools to forge materials into durable, high-quality products that adhere to strict tolerances.

• Weight Range: Up to 120 kg per single piece

• Material Options:

  • Carbon Steel

  • Low Alloy Steel

  • Stainless Steel (up to 10 kg per piece)

  • Brass Forging (up to 1200 grams per piece)

• Annual Capacity: 450 MT (Metric Tons)

Forging Techniques: Open Die & Closed Die

We offer both open-die forging and closed-die forging to meet the requirements of different shapes, sizes, and production volumes:

• Open Die Forging: Suitable for large parts or parts requiring minimal shape complexity. This method uses simple tools and is ideal for low-volume production.

• Closed Die Forging: Ideal for producing precise, high-volume components with complex geometries and tight tolerances. It involves pressing metal into molds under high pressure.

Both processes allow us to handle a wide range of materials, from high-strength alloys to malleable brass, ensuring we can meet your specific design and material requirements.

Key Features & Benefits

• High Strength & Durability: Forged components exhibit superior tensile strength, impact resistance, and fatigue life, making them ideal for high-stress applications.

• Material Flexibility: We work with various metals, including carbon steel, alloy steel, stainless steel, and brass, to ensure the best material for your application.

• Precision Manufacturing: Our closed-die forging process enables the production of components with tight tolerances and complex geometries.

• Cost Efficiency for High Volumes: With our advanced forging techniques, we offer economical production rates for high-volume manufacturing.

Value-Added Services

To enhance the functionality and appearance of forged parts, we provide a variety of value-added services, including:

• Polishing & Mirror Polishing: For a refined, high-quality surface finish.

• Plating: Zinc, Nickel, and Chrome plating options to improve corrosion resistance and aesthetic appeal.

• Painting: Powder coating and liquid painting for added durability and visual enhancement.

• Assembly Services: Ready-to-use assemblies and sub-assemblies, prepared to your specifications.

Industries Served

Forged components are used in industries where strength, performance, and reliability are paramount. We serve a variety of sectors, including:

• Automotive: Engine parts, suspension components, drive shafts, and more

• Aerospace: Structural components, brackets, and turbine blades

• Heavy Machinery: Gears, shafts, and machine components

• Industrial Equipment: Pumps, valves, and fasteners